AI-Powered Tooling
Cost & Process Control
The only Tool Management Program that comes with AI-powered insights
ToolAnalytixTM automatically identifying where money is being wasted and where quick improvements can be made.
Maximize Tool Life & Minimize Cost
Tooling is one of the biggest variable costs that manufacturers face every year yet one of the most difficult to consistently manage. Datanomix and Vallen have teamed up to deliver a groundbreaking analytics solution that gives manufacturers visibility into tool usage and costs for the first time. ToolAnalytix revolutionizes how manufacturers manage tool costs to drive savings and higher profits.
- Track tool usage directly from your controller to spot inefficiencies.
- Monitor tool performance in real time with predictive alerts.
- Analyze usage and cost data to calculate tool life and CPU.
With our real-time machine data and Vallen’s tooling cost intelligence, ToolAnalytix shows manufacturers exactly where they’re bleeding money and where to tighten processes. Now, customers can quickly identify where to replace underperforming tools or optimize cutting strategies in real-time. For per-cut, AI-driven tool monitoring on machines running Caron Engineering’s TMAC, see TMAC ai™.
Your AI-Powered Tool Expert
ToolAnalytix monitors jobs, tools, and spending to address critical business questions:
- Which parts need re-engineering?
- Which tools have the most variance?
- Which tools need attention right now?
- Which part numbers are missing their target Cost Per Unit (CPU)?
Go Beyond Lean Manufacturing to Enhance Margins
ToolAnalytix is way more than intelligent cost-reduction; it’s intelligent visibility into the supply chain management of one of your biggest expenses.
Which Parts Need Re-Engineering?
Which Tools Have the Most Dead Time?
Which Parts Have High Tool Variance?
How Does it Work?
- Datanomix integrates with your controller to track tool usage, identify upcoming changes, and expose hidden inefficiencies like unplanned downtime, rework, and scrap.
- With the Datanomix Tool Management Track you get real-time visibility into tool performance, predictive maintenance alerts, and data-driven recommendations to reduce costs, prevent unexpected downtime, and keep production running at peak efficiency.
- ToolAnalytix combines tool usage data along with cost data from Vallen’s Supply Chain Solutions, to automatically provide insights into actual vs. target tool life, and calculate cost per unit (CPU). It suggests tools, methods, and vendors to help reduce costs.
Are You Ready to Reduce Tooling Costs?
Contact us to learn more.